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Sage 50 Manufacturing - Batch Controller is designed for businesses involved in repetitive batch manufacturing. This automatically takes outstanding orders from your Sage 50 Accounts Professional program and calculates the production requirements necessary to fulfill these. It also allows you to enter ‘make for stock’ items. It then allocates and issues stock against works orders, automatically updating your Sage 50 accounts. Goods received are recorded for instant traceability, whilst certificates of conformity are produced, confirming products are manufactured to ISO quality standards.

Sage 50 Batch Controller helps Production Managers control materials, labour and machine costs within busy manufacturing environments. The software helps manufacturers smoothly control production, works order processing and resource management, with full batch traceability for materials tracking.

With Sage 50 Batch Controller at the heart of your production control and management system, you have a powerful system that integrates with the Sage 50 Financial Controller accounts package, to provide greater control of your business.

Helping Manage Your Production

Bill Of Materials 

This software incorporates all the capability of Sage 50 Bill of Materials, providing unlimited components on unlimited levels so you can create detailed bills of materials for products to be manufactured, including an unlimited number of components and unlimited number of levels of build and with any number of subassemblies.

You can easily identify shortages of materials and process those demands through to MRP, which will automatically raise purchase orders; selecting from a list of alternative suppliers. You can also include machine and labour operations as well as subcontract operations.

Planning 

The Master Production Schedule gathers information from Sage 50’s Sales Order Processing as well as Sales Forecast and Make to Stock items, collating all demand onto one screen. This information is then processed through the MRP module which also checks existing stock levels.

The software automatically calculates material shortages, both for bought-in and manufactured items and makes appropriate recommendations. Each stock item can have an unlimited number of alternative suppliers, along with lead times, cost prices, and supplier’s part numbers and minimum order quantity.

Stock projection calculates predicted levels of selecteMFG2d stock items over any chosen time period. When you have accepted the recommendations the program will automatically raise Works or Purchase Orders as appropriate. At this stage, you can also generate Work In Progress valuations that can be manually or automatically updated into Sage 50 Accounts.

Works Order Processing 

Works orders can be created automatically from MRP recommendations or entered manually. Stock levels are automatically updated when you allocate and/or issue stock against the works orders. You can then produce picking lists, route cards, operation cards and job sheets.

On completion of the works orders stock is automatically updated, enabling goods to be dispatched immediately. There is also the facility to backflush through lower level sub-assemblies. This automatically issues all components through each of the levels and places finished items into stock. Furthermore, the Sage 50 software can then consolidate one delivery note from a number of different sales orders.

Materials & Finished Products 

Traceability: You can track the movements of materials from receipt through your production processes to dispatch. Even if there are multiple stock locations for components, raw materials or sub-assemblies. The powerful ‘Find’ facility allows instant recall of any GRN record. If your processes involve issuing a batch number to finished products, the software can record this, enabling you to trace it to the customers who received it.

Certificates of Conformity 

Certificates of Conformity can be produced on demand, confirming products are manufactured to ISO 9001 quality standards.

or more information, speak to one of our Sage Manufacturing Consultants on 0844 8711 669 or fill out our enquiries form

Sage 50 Manufacturing Brochure Download

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